Powdery biochar fertilizer production line in Egypt
There is a customer who comes from Egypt on 5 March,2023. And he found us from Facebook. He said he has a fertilizer company, and he wants to make a powdery biochar fertilizer production line. So he asked us what machine he should use and what is the process of powdery biochar fertilizer production line.
what is the process of powdery biochar fertilizer production line for customer in Egypt?
We told our customer the powdery biochar fertilizer production line is including fermentation, crushing, mixing and packaging process. Here is the process detail:
Fermentation process
First, you will need to ferment the carbon and organic materials in the fermentation area. And you can choose to ferment naturally or use a biochar compost turner machine to help with the fermentation. Natural fermentation is slower and can be less effective. However, if you use a machine to help you, the fermentation will be faster. So we recommend you our charcoal-based fertilizer crawler composter. It not only can be operated by one person, but also saving labor.
Mixing process
The next important process in powdery biochar fertilizer production line is mixing. Mixing allows you to evenly blend your carbon and organic ingredients together. This prevents excessive or insufficient localization of certain nutrients in the fertilizer. It can improves the overall uniformity and quality of the fertilizer, and also prevents lumps. we recommended double shafts horizontal mixer. Double shafts horizontal mixer is suitable for continuous mixing of carbon-based fertilizer. The working principle is that the materials go into the mixing tank, then by a pair of propeller blades rotating in opposite directions, uniform mixing is carried out. Its performance is extremely stable. And the mixing volume is large at the same tinme, the mixing efficiency is high.
Packaging process
The last process is packaging. Packaging can effectively protect biochar fertilizer powder from the external environment, such as moisture and pollutants. This helps to maintain the quality and stability of biochar fertilizer. And it is easy to store and transport. we recommended is that packaging machine.
What machine does need in powdery biochar fertilizer production line?
So, we tell our customers that our powdery biochar fertilizer production line needs a total of 3 machines. Biochar fertilizer compost turner, biochar mixer and packing machine.
Crushing machine
However, if you want your fertilizer makes the fertilizer more uniform. Then you can add crushing materials step in the powdery biochar fertilizer production line. This process is more important. Because uniformity in the fertilizer granules allows for even distribution of nutrients. So we recommend vertical type crusher. It can break down large chunks of composted material into fine, consistent particles.
Dryer machine
If you want your charcoal based fertilizer pellets to be harder in texture, less fragile and more uniform in shape and size. Then you can also add our carbon based fertilizer rotary drum dryer. It can reduce the moisture content . So you need a total of 5 types of equipment for your production line.
Powder lines are less expensive than other lines because there is less granulation equipment. If you want to make granular carbon based fertilizer, then you can see our other production lines, such as double roller extrusion granulation line, disc granulation production line.
