Biochar Fertilizer Fermentation Pot

Capacity: 1-20 tons per hour
Color: Green/Red/ Yellow/Gray
Material: Carbon steel Q235/Alloy
Voltage: 220v/380v/415v/440v/480v(50Hz/60Hz)
Application: Poultry manure, bean dregs, sugar residue, etc

Now that sustainable agriculture is being promoted and encouraged by more and more governments. And the global carbon-based organic fertilizer market is expected to grow at a of around 12.1% between 2023 and 2030. So, it’s a good option for you to either make your own charcoal-based fertilizer to use or sell the carbon-based fertilizer. However, if you are going to make charcoal based fertilizer. Then an important step is the composting process. If you don’t know what is the process of composting. Then you can choose between natural fermentation and machine fermentation. But natural fermentation takes longer and the temperature and humidity are more difficult to control. So next we recommend you a main product of our company, charcoal-based fertilizer fermenter. What’s more, you can learn more about the advantages, design, process and price of Biochar Fertilizer Fermentation Pot.

What is main biochar fertilizer fermentation tank design?

The carbon based fertilizer fermenter is designed to optimize the process of decomposition. Below are the key design elements of an organic fertilizer fermenter:

Material of fermenter:The outer walls of charcoal-based fertilizer fermenters in our company, are usually made of stainless steel. Or other corrosion-resistant materials to ensure long-term use in harsh environments. The inner wall stirring part is made of Q235 steel.

Sizes and capacities: Depending on the volume of charcoal fertilizer of yoursto be processed. Our YuShunxin manufacturing can produce a variety of sizes and capacities. And there are four models in total, ranging from small scale to large scale.

Biochar fertilizer fermentation pot body usually adopts double-layer structure. And the middle filled with insulation material to maintain the high temperature required during the fermentation process. Especially in cold environments. What’s more, it equipped with an electric heating or hot water circulation system.

The automated control system allows you to set and monitor various parameters during the fermentation process, such as temperature, humidity, mixing speed, etc.

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What is the biochar fermentation tank price ?

The price of a carbon-based fertilizer fermenter manufactured by our Yushunxin company ranges from $20,000 to $180,000. This variation in price is primarily determined by the production capacity of the fermenter. Specifically, smaller fermenters designed for low-volume production are priced on the lower end of the spectrum, whereas larger fermenters with high production capacities are priced higher. The cost increases with the fermenter’s ability to handle greater volumes of material and to support larger-scale operations. By offering a range of sizes and capacities, we ensure that our biochar fermentation tank can meet all your needs.

Cost

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What is the Biochar fermentation tank technology

The process of charcoal-based fertilizer fermenter mainly includes the steps of raw material preparation, fermentation process control, and post-fermentation treatment. The following is a detailed introduction:

Raw material preparation:

Select organic wastes suitable for fermentation, such as livestock and poultry manure, crop residues, food residues and so on. Manure is an important source of organic matter, which is rich in nitrogen, phosphorus, potassium and other elements needed for fertilizers. Then add biochar as auxiliary material.

Charging of charcoal-based fertilizer tanks:

First, you need to fill the fermenter pot with the organic materials and carbon. Besides, we also have biochar fermentation tank for you choose. And take care to fill them evenly and avoiding over-tightening or over-loosening. Next, the initial mixing is carried out through the agitator inside the charcoal-based fertilizer fermenter.

Fermentation process of charcoal-based fertilizer fermenter:

When fermentation begins, microbial activity generates heat and the temperature inside the biochar fertilizer fermentation pot gradually rises. And the temperature control system maintains the temperature within 50-60°range. Next, the high temperature phase is maintained for several days to promote the activity of thermophilic microorganisms and to kill pathogens and weed seeds. Last, after the high temperature phase, gradually reduce the temperature to enter the maturation phase.

Charcoal-based fertilizer fermenter post-fermentation treatment:

After the fermentation is complete, you should enter organic and carbon-based materials into the maturation phase. Completing the final organic fertilizer conversion. Next step you need to take the fermented organic fertilizer out of the fermenter. Then the charcoal-based fertilizer will be screened and then packaged, ready for sale or use. So you can use our biochar packaging machine.

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What are the advantages of fermenter pot？

High level of automation:

Carbon based fertilizer fermenter is equipped with automatic control system. It can monitor and adjust the fermentation parameters in real time. For example, temperature, humidity, oxygen content and so on. This not only can realize intelligent operation but also reduce your labor requirements and costs.

Small footprint:

Traditional compost fermentation requires a lot of space. But the biochar fertilizer fermentation pot developed by our manufacturer has a relatively small footprint. And is suitable for use in areas with limited land resources. It can help you save space.

Stabilized fermentation:

The biochar fertilizer fermentation pot provides a closed environment. It can control the temperature, humidity and oxygen content. Thus greatly accelerating the decomposition of organic and carbon-based materials.Compared to traditional compost fermentation, the fermenter can significantly shorten the fermentation cycle and increase production efficiency.

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Why do you choose YuShunxin fermentation tanks manufacturers

Large factory with advanced equipment ：

Our company has 40,000 square meters of factory area. Besides, standard heavy industrial workshop 25,000 square meters and gantry yard 15,000 square meters.
High-caliber engineering team ：

A competent and high-quality professional team with more than 80 professional engineers around the world and long-term cooperation with a number of scientific research institutes.
Well-equipped and experienced：

Our twenty years brand manufacturers. And we have perfect equipment quality, complete specifications, and perfect service.